Die Tonnage Calculator
Deep Drawing Operation in Sheet Metal
You can calculate the required machine tonnage to manufacture the part from maximum drawing force. Maximum Drawing Force = π × (d+t) × t × UTS. d = Punch diameter. ... Surface defects such as scratch marks, tool and die marks can occur due to the small clearance between the tool and die or low lubrication.
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Punching Tonnage Calculator
Use American Punch's simple calculating tool to find the necessary tonnage to punch round, square, oblong and rectangle shapes in mild steel. PH. 800-243-1492. FAX 800-261-6270 Sales@AmericanPunchCo. ... Punch & Die Styles & Shapes; Calculate Required Tonnage for Punching Mild Steel; Cross Reference Chart; Decimal Chart;
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Die Clearance Calculator | Die Clearance for Punching Steel …
Here's how to estimate die clearance required for punching steel and aluminium. Let's make holes faster! 1-(800)-828-7061. Español. Español; Capacidad del Sistema; ... Die Clearance Calculator; Tonnage Calculator; Assembly Index; Slot Sizes & Locations; Tooling Maintenance. Lubrication; Sharpening; Charts. Material Specifications;
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How To Calculate Machine Tonnage Require For HPDC Die …
This document discusses how to calculate the machine tonnage required for high-pressure die casting parts. It explains that the tonnage is based on three factors: die clamping force, fill ratio, and mold size. It provides detailed steps to calculate the die clamping force by determining the separating force using the specific injection pressure and total projected area of the part. It …
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Hydraulic Press Tonnage Calculation Formula
Die Width: The width of the die directly impacts the tonnage calculation, as a wider die distributes the force more evenly. Safety Factor: A multiplier added to ensure the calculated tonnage does not exceed the press's capabilities, typically ranging from 1.1 to 1.5. 📊 …
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Dayton Die Cushions
Die Cushion Tonnage = Rated Die Cushion Pressure / Die Cushion Area. Rated Die Cushion Presssure is the maximum pressure that the die cushion that be run at. For C, D, MC, and MD models it is 100 psi, while HC, HD and HMC are run at 200 psi maximum. Die Cushion Area is the cross-sectional area of die cushion. Each die cushion model identifies ...
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Press brake bending tonnage and force calculator
You can use this calculator to calculate necessary tonnage for press brake to perform the bending of necessary part. It means that you can verify the max. tonnage according to the technical specification of press brake or check the …
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Punching Tonnage Calculator
Calculate precise punching tonnage for round holes with Bud's Machine Tools' Punching Tonnage Calculator. Adapt to various metal thicknesses, optimize tonnage with shear …
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Load Calculator
The CINCINNATI Press Brake Load Calculator will calculate the tonnage to form a part with the variables of material type, vee die opening, bend length, and material thickness inputted. Please review with your local CINCINNATI Sales …
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Four steps to calculate press brake tonnage limits
Tonnage for air bending AISI 1035 = {[575 × (Material thickness 2)] / Die-opening width /12} x Length of bend. The 575 value is a constant; the die-opening width, material thickness, and length of bend are in inches. Abiding by the mathematical order of operations, you first square the material thickness value, then multiply that value by 575.
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Press brake bending basics: Die angles, …
From there you select a standard die opening that is closest to that value. You then take that number and calculate the forming tonnage, inside radius, and bend deduction. A note of caution: If you use a die width that is …
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Accurpress Tonnage Calculator
Steps for Calculator Usage: Simply input the required material, part and die opening specifications. Press "calculate" Using the tonnage result, please refer to one the following specification charts to determine which Accupress model most accurately meets your bending and …
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Die Clearance Calculator | Die Clearance for …
How to Estimate Die Clearance Required for Punching Stainless Steel. Formula: MATERIAL THICKNESS X .25. Example: .060 x .25 = .015. JOIN OUR MAILING LIST. HELPFUL LINKS: System capabilities. Why use unipunch. How the …
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Tonnage Calculator for Estimating Punching Holes | UniPunch
Learn how to calculate the amount of tonnage required to punch round holes in your parts with our Tonnage Calculator. Try it our now! Let's make holes faster! 1-(800)-828-7061. Español. …
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Punch Tonnage Calculator
Select a shape below to calculate the punch tonnage required. The calculator accepts measurements in decimal format based on inches. Example: 0.625 rather than 5/8. For your convenience, we included a tool below to calculate a decimal value from the fraction of inches. Also See Our Punch and Die Clearance Calculator
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Forging Press Selection: How to Calculate Tonnage for …
Equivalent Relationship of Three Die Forging Equipment. When selecting forging equipment with similar capabilities, the conversion relationship between the forging equipment capacities is as follows: a 25KJ die forging hammer (1-ton double-acting hammer) is equivalent to a 10,000 KN hot forging press, which is in turn equivalent to a 3,500 to 4,000 KN screw press.
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Metal Weight Calculator
Metal weight calculator online - free steel weight calculator. Has pre-entered densities for dozens of commonly-used metals and metal alloys like steel, aluminum, nickel, iron, copper, cadmium, gold, silver, etc. Calculate the weight of a steel beam, bar, tube, profiles, channels, or a simple metal sheet.
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5 Things to Know About Tonnage Calculations
Know thy steel for correct tonnage calculations: It is absolutely critical that the mechanical properties of the steel to be formed are understood correctly and used in any calculation or simulation that determines tooling tonnages. An …
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Die Cushion Pressure Calculator
Die Tonnage / Force: Die Cushion Area: Calculate . Introduction. Die cushion pressure plays a pivotal role in metal stamping processes, as it helps control the depth and uniformity of the stamped features on metal sheets. The die cushion, often filled with air or hydraulic fluid, exerts force on the metal sheet, ensuring that the metal flows ...
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Press Brake Tonnage Calculator | Bud's Equipment Sales
Effortlessly calculate press brake tonnage with Bud's Machine Tools user-friendly Press Brake Tonnage Calculator. Perfect for fabricators and engineers, our accurate tool ensures precise bending force calculations for optimal metal forming results. ... Input data into the required fields for your material and punch & die configuration. This ...
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How To Calculate Pressure Die Casting Tonnage
Calculation Formula. The calculation formula for the selection of die-casting machine: Die-casting machine clamping force (t) = 1.4 * casting projected area * ratio of the projected area of the die casting-the orthographic projected area of the die casting * modulus (CM2).The tonnage of the die-casting machine is indicated by the clamping force of the …
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How to Calculate the Die Casting Machine Clamping Force
Here below lets run a example to run the formula to calculate die casting machine tonnage. Product Basic Info. Part Dimension: 100*120*32mm Material : ADC12. Wall Thickness: 5mm Shrinkage: 1.005. hence, we can get below info. Part projection area= 100*120/100=120 cm …
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Hydraulic Press and Press Brake Calculators – Pacific – …
Use this quick reference tool to input material type and thickness, die and punch parameters, and overall bending length. (Check out the quick reference material strength chart). Then press a button and the exact tonnage is revealed to process a 90 degree air bend. Other parameters are also revealed automatically.
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Methodology of Die Design for HPDC
size calculation, HPDC machine parameter calculation like plunger high speed, plunger slow speed calculation, intensification pressure, fast shot length, gate velocity, first phase length and intensification phase length. Key Words: Die design, hpdc, gate area, runner design, plunger high speed, machine tonnage, etc 1. INTRODUCTION
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How To Calculate Pressure Die Casting Tonnage
As for the tonnage of the die-casting machine, it is related to the total projected area of the die-casting part (including the projected area of the die-casting part, slag bag, cross runner, sprue and cake), it is best to calculate the accurate …
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Calculators
Calculate. Die Clearance 0.000" Die Size 0.000" Reset. Need help calculating tonnage required? Tonnage Calculator. Material you are punching. Please select material type. Thickness of the material you are punching (in inches) Please input ...
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Stamping calculation: Calculating tonnage in progressive …
After you calculate the required die tonnage, it is important to determine: Where in the press stroke the die load (tonnage) is applied from bottom dead center (BDC) of the …
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Sheet metal bending parameters calculator
How to calculate tonnage, internal radius and other bend parameters. This tool allows you to determine tonnage, internal radius, V-die opening and minimum flange.You just have to insert the characteristics of the sheet metal to be bent.
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Press Calculations: Definitions & Formulas
The force that the press is designed to exert against the work piece in the die. The tonnage rating is specified at a distance above the bottom of the stroke. Request for Quote (800) 863-3164. Search... Request for Quote (800) 863-3164. ... OSHA Safety Distance Calculation. The OSHA safety distance formula as specified in OSHA 1910.217 is: Ds ...
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